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Quick Repair Material

Aluminum Industry

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Quick Repair Material

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ULTRA-BOND® Quick Repair Material

ULTRA-BOND® Quick Repair Material is a unique and universal refractory castable product for aluminum industry.

ULTRA-BOND® can be used as a traditional castable to make the entire lining or to repair the existing refractory lining, and it can also be used for making precast shapes. It can be demolded within 2 hours after the construction is completed.

ULTRA-BOND® uses a two-component system which consisting of one dry refractory material and one patented liquid binder, they will be mixed on-site which let the material have similar characteristics to self-flowing castable, it’s very convenient to repair damaged lining surfaces.

 

ULTRA-BOND® has excellent abrasion resistance and impact resistance, and can be used in contact with metal and non-contact environment. It has natural non-wetting properties for aluminum-based alloys, and can be well applied for melting non-ferrous metals. Its uses include repairing and casting furnace chambers, door frames, launders, walls, covers and degassing boxes,etc.

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Ultra bond 852 quick repair material vs conventional castable:
1. The time for stopping the furnace is different. The quick repair material can be constructed 10 hours after the furnace is shut down, and the pouring material needs to wait until the furnace temperature drops to about 25 degrees Celsius;
2. Different construction time, quick repair material can be solidified in 15-30 minutes under hot repair conditions, and ordinary castables need at least one day, such as explosion cracking in hot state;
3. Different baking time, the quick repairing material can be melted immediately after construction, and the casting material needs to be baked according to the baking curve, and can be added after 3-10 days of roasting.
Overall, the fast repair material can save customers at least 7 days of valuable production time compared to ordinary castables, and its safety and construction quality in the hot state can be guaranteed.
 
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